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Friction Stir Welding | KUKA AG Friction Stir Welding

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Friction stir welding | KUKA AG

Friction stir welding | KUKA AG friction stir welding

Friction stir welding is the optimal joining process for non-ferrous metals with a low melting temperature and for mixed-metal combinations.

Friction stir welding: the process

Friction stir welding is a process in which a rotating pin is traversed along the contact surfaces between the workpieces. The frictional heat plasticizes the material, which is welded together.

Friction stir welding | KUKA AG friction stir welding

The process is particularly suitable for joining non-ferrous metals with a low melting temperature and for mixed-material joints. Even materials that are difficult to weld or dissimilar materials such as aluminum, magnesium, copper, titanium or steel can be joined with friction stir welding.

Process overview: 01 Approach and plunge; 02 Dwell time for heating; 03 Welding process; 04 Retraction at end of seam

High-quality welding of non-ferrous metals and mixed-material combinations

Friction stir welding | KUKA AG friction stir welding

Friction stir welding is suitable for joining a wide range of different materials.

Widespread areas of application

Friction stir welding: the advantages

Friction stir welding | KUKA AG friction stir welding

Top weld quality 

  • No welding defects such as pores or cracks 
  • Joining of a wide variety of materials possible
  • Comparatively low heat input
  • High seam strength with minimal welding distortion 

Cost-effectiveness

  • Economical joining of complex 3D geometries 
  • Material savings through component optimization
  • No consumables such as shielding gas or filler wire 

Green technology 

  • Environmentally friendly thanks to low energy consumption
  • No fume extraction or anti-glare measures required

Everything from a single source: from engineering to service

From feasibility and process investigations to trial welds, tool selection and parameter optimization, including the conceptual design, manufacture and delivery of the system, KUKA offers the entire spectrum of services associated with friction stir welding.

Friction stir welding | KUKA AG

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article sourced from https://www.kuka.com/en-de/products/process-technologies/2016/07/friction-stir-welding

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